We have many other types of letters for making both indoor and outdoor signs.

Plastic Letters

Building Letters

Metal Letters

Indoor Letters

Lighted Letters

CAST BRONZE LETTERS

Less cost than cut metal of the same thickness

PRICE AND ORDER HERE

Design single or multi-line signs with different sizes, fonts and colors and get instant previews

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Displays your letters in the chosen font

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Cast Metal letters are hand finished, lead free and surprisingly inexpensive. Made in all electric, pollution free furnaces, these heavy metal letters feature greater depths than can be found in any of the cut metal letters we make, and because they are castings, they use less metal and that translates to price per letter.

When considering a cast letter against a flat cut letter, consider the depth and price of cast when compared to a similar depth in cut metal. These letters are the right choice for any environment whether it be the arid South Western States, the humid South Eastern States or the Northern States where temperatures can drop to sub zero. These all weather cast aluminum letters carry a manufacturer\s lifetime warrantee and come in a variety of finishes and colors.

Like anything left permanently outside, occasional maintenance is always a good idea. Once a year, check all the mounting hardware to make sure it is firmly attached to the building. Make repairs as necessary and should you need to replace a failed letter, just send us an email with a picture of the failure, your name and address and your original order number and we will have the factory make a new one and ship it to you at no charge. Cleaning the letters should also be done as needed. A simple soapy water solution is all that is required to bring your letters, numbers and logos back to their original sparkling condition.

Mounting Hardware

PLAIN MOUNT

The no-mount option is for when you want to glue letters directly to a flat surface using some kind of adhesive such as silicon caulk or liquid nails. The problem with this type of installation is that glue tends to squeeze out the edges and it can get very messy. Also, until your glue sets the letters can move around and for large letters that means you need to use long strips of masking tape to hold them in place.

WELDED STUD MOUNT

Only available on 1/8" material thickness. Welded studs are prone to failure and we recommend the 1/4" material option with drilled and tapped studs that are removable. A stud mount of one form or another is required when ordering Polished or Anodized letters because the manufacturing process cannot be done without them.

REMOVABLE STUD MOUNT

The most popular mount with cut metal letters is the stud mount. Aluminum letters and numbers with removable or screw in studs, have been drilled and tapped on the back of the letter to accept the stud. The stud then gets glued into your mounting surface with silicon caulk or epoxy and holds the letters firmly in place. All stud type mounts require a mounting pattern to properly locate where to drill for the studs. A stud mount of one form or another is required when ordering Polished, Anodized or Powdercoated aluminum letters because the manufacturing process cannot be done without them.

EDGE STUD MOUNT

The bottom stud (or top or both!) gives you tapped holes in the edge of the letters for mounting in a vertical configuration. Metal letters have to be at least 3/8" thick to drill the holes and the letters have a minimum height of 4" Round letters will have flat bottoms and the same applies to top drilled letters. Metal letters 8" or more must by code have tie backs when used outside. We do not supply tie backs.

BOTTOM/TOP RAIL MOUNT

Maximum length of rail is 8ft and not available for letters greater than 24" or less than 4". Metal letters are bolted through the rail into their edge and can be done either on the bottom, the top or both by request. This ordering form only provides a single rail on the bottom of the letters. For additional options please contact us for a quote.

BACK RAIL MOUNT

The double rail is mostly used for installation on metal corrugated buildings. It does detract from the look of the sign and is considered old school. In today's world a metal conduit raceway from home depot would look better to mount your letters on, and they come ready finished. Double rail mount has a maximum 8ft length and the rails are pre drilled to accept the letters ordered with screws that go through the rail into the letters. Assembly is required.

ANGLE BRACKET MOUNT

Angle bracket is mounted to a flat surface like a roof parapet and the letters are attached to the rail at the bottom only. This mount will require tie backs if outside and over 8" letter height.

Installation Guides & Articles

Cut & Laminated Plastic

Cast & Cut Metal

Molded Plastics

Articles & Tips

Need more product suggestions?

We have many other types of letters for making both indoor and outdoor signs.

Plastic Letters

Building Letters

Metal Letters

Indoor Letters

Lighted Letters

CAST BRONZE LETTERS

Less cost than cut metal of the same thickness

PRICE AND ORDER HERE

Mounting Hardware

Installation Guides & Articles

Need more product suggestions?

TELEPHONE: 888-737-8280 M-F 9am-5pm CST

Montana Lettering Inc. 1001 S. Main Street, Suite 5568, Kalispell MT. 59901