Stainless Steel and Aluminum Channel Letters

This is an information page. For ordering please choose the STANDARD or LIGHTED LETTERS menu at top of page.

Capri letters in fabricated stainless steel

Fabricated Channel Letters have many variations and come in Stainless Steel up to 36" or Aluminum from 16" to whatever you need.


Alloy 304 Metal Finishes

Dime shows reflectivity of the metal finish.

brushed 304 stainless finish
#4 brushed 304 stainless finish
polished 304 stainless finish
random arc 304 stainless finish
perforated 304 stainless finish
vibration 304 stainless finish

Alloy 316 Marine Grade Metal Finishes

Dime shows reflectivity of the metal finish.

brushed hairline 316 stainless finish
#4 brushed 316 stainless finish
#8 polished 316 stainless finish
titanium coated polished gold stainless finish
titanium coated polished bronze stainless finish
titanium coated polished copper stainless finish
titanium coated polished black stainless finish
titanium coated brushed gold stainless finish
titanium coated brushed bronze stainless finish
titanium coated brushed copper stainless finish
titanium coated brushed black stainless finish

Aluminum Finishes

brushed Aluminum
painted Aluminum

Mounting Hardware

no mount option

STRAP MOUNT

Thin metal straps recessed into the back and soldered to return. Stud boss welded to strap to receive threaded studs. The strap helps strengthen returns of the letter. This is the default mounting method for fabricated letters. Not for use with LED lighting systems as shadowing may occur.

flange mount option

SIDE MOUNT

Stainless L bracket with bosses to receive threaded studs is glued to inside return. Due to bracket size, a minimum 4″ h igh and minimum 1/2″deep letter and stroke is required

pad mount option

SHADOW FREE MOUNT

Threaded metal stud mount glued to the inside of the can. Thread size 10–24 for letters up to 12″ high. Thread size 1/4-20 for letters greater than 12″ and up to 24″. Smaller letters could also use this mount to receive pads with studs for a flush pad mount. Stroke and depth limitations may apply.

stud mount option

REMOVABLE CAN

Stainless steel L brackets with stud bosses to receive threaded studs are attached to letter returns with truss head machine screws. This hardware allows metal cans to be removed from the Lexan backs after installation to service LEDs and wiring. Designed for Halo lit letters.

combo mount option

STEEL BACK

Steel backs are laser cut to fit within the inside of the return. This is not a perfect “puzzle” fit but is close. L brackets are glued to the inside return of the can. The steel is attached to the L bracket in one of two ways: 1. Loose tacked (welded), which is not removable. 2. Holes drilled through steel to allow for a pan head screw into the L bracket. Both methods have holes drilled for mounting studs. Backs are available raw, finished, or painted steel. Steel backs are recessed slightly to allow screw heads to be flush with the back of the letter.

combo-all mount option

LEXAN BACK

Lexan backs are cut to fit within the inside of the return. This is not a perfect “puzzle” fit but is close. L brackets are glued to the inside return of the can. The Lexan is attached to the L bracket with stainless flat head screws. Lexan is flush with the back of the letter. Holes are drilled through Lexan to allow for mounting studs into L brackets. Lexan is available in clear or light diffusing.

bracket mount option

BOTTOM STUD

Holes and bosses in bottom to receive threaded studs. Letters over 12″ will require our Engineered Stud. Rounded letters will require some flattening. This method can only be selected on letters with a Lexan or steel back. Tie-backs (not included) are recommended for a safe installation on letters over 8″.

TRIMLESS CHANNEL LETTERS

A newer variation to the lighted channel letters is the addition of an acrylic back or front that is made from 1/4", 1/2" or 3/4" clear acrylic. The purpose of this addition is to provide edge illumination to the side of the letters. This can be done with both halo and face lighted letters.

Halo lit aluminum letter A
trimless lettering for halo and edge lighting of signs

Foundry is one such installation that incorporates trimless design. The advantage for indoor use is that it limits the spread of the light on the background which gives better definition to the individual letters and less light spread which may be undesirable in a mall type setting

install lighted LED the Foundry fabricated channel letter