The Picture
signlettersource.com  
Manufacturer of sign letters, numbers and logos since 1998

 

What are Formed Plastic Sign Letters?

plastic sign letter with pad mounts receiving silicon from a glue gun

Formed Plastic Sign Letters, are so called, because they are produced by vacuum forming a flat plastic sheet over letter forms. The sheet is heated and sucked down with a powerful vacuum and allowed to cool.

A formed plastic sign letter with pad mount. Silicon caulk adhesive is spread on the plastic pads. The letter is then "stuck" to the wall surface and held in place with long strips of masking tape for 24 hours while the silicon sets up.

Other Mounting Methods Shown Below

reverse view of plastic sign letter showing its pad  mounting method
A flat face letter form with pad mounts installation hardware.

guaranteed for life

Formed Plastic Sign Letters carry a manufacturer's
warrantee for the lifetime of the sign!
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Types of Letter Face

an example of a flat faced plastic sign letter
Flat Face
an example of a round faced plastic sign letter
Round Face with optional Flange
an example of a bevel faced or prismatic plastic sign letter
Bevel Face
Other Mounting Options
Plain-No Mount

The reverse side of all formed plastic sign letters are hollow. No mounting attachments are produced as part of the vacuum forming process. This can be difficult to mount and produce unsightly results if done improperly. They are made this way for professional sign companies that will have their own attachment methods or choose to do it themselves by purchasing specific hardware. Also be aware that if you shoot screws through the face of the letters they will not only look unsightly but will void your manufacturer's lifetime warranty.
Plastic sign letter with a flange style mounting hardware FLANGE MOUNT

The plastic has not been trimmed flush to the wall of the letter, leaving a flange through which small screws can be inserted to attach the letters to the mounting surface. This type of mount is only available for letter heights of 6" or more. Generally speaking, this mount is better suited to very large letters as the flange becomes less and less noticeable when the letter size increases.

Screws NOT included.
Plastic sign letter with pad mounting hardware

PAD MOUNT

INDOOR RECOMMENDED

Pad mounts are achieved with the use of perforated plastic disks or rectangles that are glued into the backs of the letters so that they are almost flush with the letter wall. Order Adjustable pads if you want a non-flush installation or for uneven surfaces. Best used in indoor situations on drywall and outside where drilling holes might be either unsightly or too difficult as in the case of very hard concrete.The pad mount relies on silicone adhesive to glue it to the mounting surface. Long strips of masking tape should be employed to hold the letters in position while the adhesive dries.

Plastic sign letter with stud mounting hardware

STUD MOUNT

By far the easiest and fastest mounting method available for outside or inside use. Drill holes in your wall or mounting surface using the template as a guide. Fill holes and coat studs with silicon, press in and your done!

Studs involve the use of all threaded metal rods that screw into plastic retainer blocks that have been glued into the backs of the plastic letter. No two letters are interchangeable, even letters of the same character. This is because the stud blocks are glued into the letters by hand and each will have unique positioning. On the pattern, a circle identifies the position of each stud where it falls inside a letter. Drill holes for studs and use silicone adhesive to hold the studs securely in the holes.

Plastic sign letter with combo stud and pad type mounting hardware

COMBO MOUNT

USE WHERE LIMITED DRILLING IS PREFERABLE

A combo mount differs from a stud mount in that the upper portion of the letter will have studs and adjustable pads that can be screwed up or down the stud. The lower portion of the letter has nonadjustable pad type mounts. This configuration is good for uneven surfaces, such as lap siding where an adjustable top will allow the letters to be vertically plumbed.

Also use for hard concrete situations where you want the rods anchored in the building for security. The pads below get surface mounted like pad mount.

Plastic sign letter with adjustable mounting hardware

COMBO ALL MOUNT

USE FOR STANDOFF AND UNEVEN SURFACES

On the combo all mount, each stud has a plastic perforated disc that can be screwed up or down the stud shaft. This allows for full adjustability over all mounting points allowing you to install against corrugated tin, curved surfaces and all manor of uneven surfaces. The studs through pads also allows you to stand off the letters from your mounting surface, giving a greater depth or to allow for some form of back lighting.

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Standard Pigmented Colors
clear plastic letter color
2222 Clear
opaque white plastic letter color
5687 White
dessert sand plastic letter color
4660 Dessert Sand
translucent white plastic letter color
7138 Transparent White
dove grey plastic letter color
4310 Dove Grey
black plastic letter color
2025 Black
opaque ivory plastic letter color
2718 Opaque Ivory
lemon yellow plastic letter color
2037 Lemon Yellow
yellow plastic letter color
2000 Yellow
orange plastic letter color
2119 Orange
red orange plastic letter color
2662 Red Orange
red plastic letter color
2793 Red
transparent red plastic letter color
3493 Transparent Red
black cherry plastic letter color
2280 Black Cherry
maroon plastic letter color
2240 Maroon
magenta plastic letter color
2410 Magenta
purple plastic letter color
2287 Purple
Midnight blue plastic letter color
2767 Midnight Blue
dark blue plastic letter color
2050 Dark Blue
medium blue plastic letter color
2860 Medium Blue
Blue plastic letter color
3000 Blue
light blue plastic letter color
2648 Light Blue
teal blue plastic letter color
3210 Teal Blue
spring green plastic letter color
3555 Spring Green
light green plastic letter color
2108 Light Green
green plastic letter color
2030 Dark Green
hunter green plastic letter color
2162 Hunter Green
yellow gold plastic letter color
6371 Yellow Gold
metallic gold plastic letter color
2756 Metallic Gold
copper plastic letter color
6366 Copper
brown plastic letter color
2418 Brown
medium bronze plastic letter color
3120 Medium Bronze
duranodic bronze plastic letter color
3130 Duronodic Bronze
metallic silver plastic letter color
8886 Metallic Silver
   
Baked enamel painted finishes and Metallic Flake colors are also available (30% extra)

 

order here

CLICK HERE TO BUY, PRICE OR DESIGN YOUR NEXT JOB

 

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